From one-stop production to full BOM ownership
We provide full transparency and comprehensive support throughout the entire bike development process. You get complete visibility into suppliers, components, and production details.
Baltik vairas started implementing LEAN principles in 2015, which has made the company one of the most efficient manufacturers in the region.
We have elevated the efficiency and quality of our production processes and corporate culture to a new level.
Through extensive implementation of LEAN manufacturing, we have digitized more than 80% of our workplaces, resulting in a significant reduction in warranty costs to just 0.1% of revenue.
Our ability to meet the strictest delivery schedules, combined with a high degree of flexibility, has made us the preferred partner for many bicycle brands.
The implementation of LEAN manufacturing has proven instrumental in accelerating time-to-market and effectively addressing seasonal challenges.
Our extensive implementation of LEAN includes the adoption of multiple instruments, such as KAIZEN Continuous Improvement, TPM Total Productive Maintenance, SW Standardized Work, and others.
Baltik vairas stands out with its integrated capabilities in R&D, component sourcing and painting, all available internally. We cover the entire bike production journey.
We transparently establish direct contact with major suppliers, fostering trust and reliability, while streamlining the supply chain process by eliminating intermediaries.
Bicycle parts are painted in a state-of-the-art automated electrostatic line using water-based paints that provide high-quality results and quick color changes.